COMPONENT DESCRIPTION

Dual Head Production Washout System
Power Requirement: Two dedicated 20 amp. circuits (1-circuit per plug)
Dimensions: 70”L x 34”W x 63”H
Weight: 500 lbs

The Dual Head Washout System is a direct water drain unit and is designed for high production use.

SETUP

1. Unwrap processor and remove from pallet.
2. Install wheels by lifting first one side of processor and installing two wheels, then repeating the process on the other side
   
   Required Items:
    
3. "Garden Hose" (6-8') Hook Up to Warm Water Supply (95° - 110° F). Recommended: industrial (gas) Water Heater with 60 -90 gal min. tank capacity; see the Takagi TK1 "on-demand" water heating system at  www.takagi-usa.com. Water consumption: 3.8 GPM
4. 1½" PVC Drainage Hook-Up
   Recommended: Use flexible 2" hose and hose clamps or plum 1½" PVC piping to drainage hook up. Make sure the unit is free to move around  in order to service rear of machine when needed.
5. Inlet (water) ball valve for On/Off water control:
   Recommended: 4-6' high pressure hose connected to the inlet water hook-up and ball valve. Open the Ball Valve when machine is in operation. Close when not in use. The water hose connected to the inlet hook-up and ball valve will allow the unit to be moved forward and back if necessary. Inside of the holding tank is a water float valve that will stop the inlet water when tank is full. Shutting off the ball valve when not in use will insure there will be no failure to the float valve.

OPERATION

1. The 1650 Automatic Washout System is equipped with a GFCI (Ground Fault Circuit Interrupter) to disconnect power to the unit in the event of a short circuit in the electrical system. When the unit is first plugged in, press "RESET" on the GFCI.
2. Turn pump inlet valve (between tank and water pump) to OPEN.
3. Set the heater thermostat (at rear of holding tank) to 110° - 120° F
4. Turn  "POWER" switch to ON.
   Note: Main POWER switch controls all power functions to unit - including water heating element.
5. Set wash cycle "TIMER." The digital timer has one program setting, with several choices for wash times. (Wash times will vary according to mil thickness of SR2000™ photo resist film).
   Program Settings have five windows.
   They are (from left to right):                  [H]         [hours]         [minutes]        [1/10 of second]        [0.1/m]
                                                                       1                2                     3                              4                          5
   
   Minutes and 1/10 of seconds can be changed by pressing the "+" button to increase and the "-" button to decrease the time.
6. Place SR2000™ across the circumference of the wash drum, dull side up. Use 1/4" of the magnetic strips to secure both sides of film to drum.
7. END OF DAY turn "POWER" switch off and close the water inlet ball valve.

CONTROL PANEL COMPONENTS

1. POWER switch is ON when indicator light is lit.
2. RUN/PAUSE switch: When in "RUN" mode the unit  will start a cycle. "Pause" the cycle if necessary by pressing the button. "PAUSE" will stop the wash cycle and timer until released into "RUN" mode. To reset the timer to original time, turn POWER switch off and on again.
3. CYCLE switch starts the pre-set timed cycle (two way switch - up or down).
4. TIMER The digital timers indicates the program setting to operate the unit. The proper program setting is H 000 .01/M (000 = hours, minutes, seconds). The timer also indicates (by percentage) the wash time left to a cycle.
5. HAND SPRAYER switch is ON when indicator light is lit. Press thumb trigger to start flow.

At the end of each day, turn "POWER" switch to OFF and close the water inlet Ball Valve. The "Heating Element" inside the water holding tank stays "ON" even when the "POWER" switches are off, the heating element will maintain 90º water temperature. A manual OFF switch and thermostat is located at the rear of the processor.

RECOMMENDED "WASH TIME" SETTINGS

3 mil = H 008 0.1/m
4 mil = H 012 0.1/m
5 mil = H 015 0.1/m
6 mil = H 018 0.1/m

Note: Wash times vary depending upon exposure times and more importantly, the density of the printed image. If necessary, use the attached Hand Sprayer to touch up any areas not completely washed out.

MAINTENANCE

1. DAILY: Use a mild cleanser on  wash drum and drain tray.
2. AS NEEDED: Remove and clean the washing nozzles using hard water deposit cleaner and bristle brush. Important: When servicing the washing nozzles, or cleaning a clogged nozzle, remove the nozzle first and blow or rinse the debris free. DO NOT push anything through the orifice as this could result in damage to the spray pattern. DO NOT line up wash nozzles straight; rather keep them in the factory settings (off set one from the other).

SPARE PARTS

1. 8006 V-jet wash nozzles $5.00 ea
2. Magnets: $2.00 per foot